Luthier's Technical Reference — Part II
Six Sides Guitar Co.

Setting the Neck Angle on a D-28 Dreadnought

Eight techniques for dialing in the correct neck pitch on a bolt-on bluegrass dreadnought, with full imperial and metric references.

1°–2°
Typical Angle
25.400″645.16 mm
Scale Length
5⁄16″7.94 mm
Saddle Projection
7⁄32″5.56 mm
Target Fall-Away
Bolt-On
Neck Joint
NECK ANGLE ANATOMY — SIDE VIEW (EXAGGERATED FOR CLARITY) body interior TOP SURFACE — THE REFERENCE PLANE MAHOGANY NECK EBONY FRETBOARD 12th NUT POCKET BOLT STRAIGHTEDGE PROJECTION LINE (ON FRET CROWNS) BRIDGE SADDLE STRING PATH 1°– 2° BACK-ANGLE ↑ YES — THE NUT END TILTS UP. THIS IS CORRECT. "Back-angle" = headstock rises above the top plane. This is what makes the straightedge drop below the top at the bridge. 14th FRET / BODY JOINT ZOOMED: BRIDGE CROSS-SECTION GUITAR TOP BRIDGE 3/8″ 9.53mm 5/16″ 7.94 mm SLOT: 1/8″ (3.18mm) 12°–16° BREAK ANGLE STRAIGHTEDGE LINE FALL-AWAY 7/32″–5/16″ | 5.6–7.9 mm FALL-AWAY 7/32–5/16″ SADDLE PROJ. WHAT HAPPENS WHEN THE ANGLE IS WRONG TOO LITTLE ANGLE BURIED SADDLE Weak break angle Thin, buzzy tone JUST RIGHT ✓ 5/16″ PROJ. Strong break angle Full, powerful tone TOO MUCH ANGLE TOWERING SADDLE Excessive leverage Unstable, high action 25.400″ SCALE LENGTH (645.16 mm) 12.700″ (322.58 mm) ≈ 7.6″ (193 mm) — 14TH FRET → SADDLE
Understanding Neck Angle

Why It Matters

Neck angle controls saddle height, action, break angle, and ultimately tone.

On a D-28 style dreadnought, the neck tilts back slightly relative to the top plane. This backward pitch — typically 1° to 2° on a Martin — means that a straightedge laid along the fret tops will project below the top surface at the bridge location. The gap between that projected line and the top surface is called the fall-away, and it directly determines how high the saddle must stick up above the bridge to achieve correct action.

This Confuses People

"Tilts back" means the headstock end goes up. When you look at a guitar from the side, the nut sits higher than the body joint. This feels counterintuitive — it looks like the neck is tilting the wrong way — but it's exactly right. That upward tilt at the headstock is what causes the fret-plane projection to descend below the top surface at the bridge, creating the fall-away that gives the saddle room to stick up. No back-angle = no saddle projection = no tone.

Too little angle: the saddle is buried in the slot with minimal projection, killing tone and break angle. Too much angle: the saddle towers above the bridge, creating excessive leverage on the bridge plate and potentially unstable action. The sweet spot for a bluegrass dreadnought with medium-to-low action gives you a saddle projection of roughly 5/16″7.94 mm above the bridge top.

ParameterImperialMetricNotes
Target neck angle 1° – 2° 1° – 2° Martin spec ≈ 1.5° nominal
Fall-away at bridge 7/32″ – 5/16″ 5.56 – 7.94 mm Straightedge on frets → gap at bridge top
Target saddle projection 3/16″ – 5/16″ 4.76 – 7.94 mm Above bridge top; 5/16″ ideal for bluegrass
Bridge height (blank) 3/8″ 9.53 mm Standard Martin belly bridge before shaping
Saddle slot depth ≈ 1/8″ ≈ 3.18 mm Seated depth below bridge top
Target action at 12th (treble) 3/32″ – 7/64″ 2.38 – 2.78 mm Bluegrass: slightly higher than standard
Target action at 12th (bass) 7/64″ – 1/8″ 2.78 – 3.18 mm Bluegrass: slightly higher than standard
String break angle over saddle 12° – 16° Too shallow = thin tone; too steep = string breakage
Scale length 25.400″ 645.16 mm Standard D-28
Bolt-On Advantage

Because you're building a bolt-on, the neck angle is infinitely adjustable via shims, pocket depth, and bolt tension. You can dry-fit, measure, shim, re-measure, and iterate until it's dead right — with zero consequences. A dovetail builder gets one shot. You get as many as you need.

Critical Reference — Read This First

Exactly Where to Measure

Every measurement in this guide depends on touching the right point. A sixteenth of an inch at the wrong spot cascades into real problems. Here's exactly where your ruler, gauge, or straightedge should contact.

EXACT MEASUREMENT CONTACT POINTS — ZOOMED CROSS-SECTIONS FRETBOARD: WHERE ON THE FRETS? FRETBOARD (EBONY) CROWN ✓ STRAIGHTEDGE ON CROWNS NOT THE WOOD BETWEEN FRETS NOT THE SLOT OR TANG BASE WHICH PART OF THE FRETBOARD? → CENTERLINE CENTERLINE OF FRETBOARD (TOP VIEW) ANSWER: THE VERY TOP (APEX) OF THE FRET CROWN Along the centerline of the fretboard. Also check both E-string sides for twist. SADDLE: WHERE ON THE SADDLE? BRIDGE BODY APEX ✓ NOT FRONT FACE ✗ NOT BACK FACE ✗ PROJECTION Apex → Bridge Top 5/16″ | 7.94 mm WHICH POSITION ALONG SADDLE LENGTH? BASS TREBLE CENTER ✓ ANSWER: THE APEX (TOP OF CROWN) OF THE SADDLE BRIDGE: WHERE ON THE BRIDGE? GUITAR TOP FLAT TOP SURFACE ✓ of bridge, at saddle slot location SADDLE PROJ. BRIDGE HEIGHT NOT THE BELLY CURVE ✗ NOT PIN AREA ✗ TOP VIEW: WHERE ON THE BRIDGE SURFACE? AT SADDLE SLOT ✓ CENTER OF BRIDGE WIDTH ACTION: HOW TO MEASURE IT RIGHT 12th FRET TOP OF CROWN → STRING ← BOTTOM OF STRING ACTION ANSWER: TOP OF FRET CROWN → BOTTOM OF STRING Measured at the 12th fret, directly over the fret Measure both low-E and high-E separately NOT FROM WOOD ✗ NOT TOP OF STRING ✗ TIP: Use a machinist's scale stood on edge or StewMac string action gauge for accuracy BASS E: 7/64″–1/8″ (2.78–3.18 mm)  |  TREBLE E: 3/32″–7/64″ (2.38–2.78 mm)
Fig. 0 — Exact measurement contact points for frets, saddle, bridge, and action

The Fretboard: Crown, Not Wood

When you lay a straightedge on the frets (or measure from a fret to determine neck angle), you are referencing the apex of the fret crown — the very highest point of the curved fret wire. Not the fretboard wood between frets. Not the base of the fret tang in the slot. The fret crown sits roughly 0.040″1.02 mm above the fretboard surface on a medium fret (like the Jescar FW47104 or Dunlop 6105 commonly used on D-28 builds). If you accidentally reference the wood surface instead of the crown, your angle reading will be off by a corresponding amount — which cascades into the wrong fall-away and the wrong saddle projection.

When checking for neck twist, run the straightedge along the bass-side frets and the treble-side frets independently (about 1/4″6 mm from each edge). If the fall-away differs side to side, you have a twist problem. For the primary angle measurement, use the centerline of the fretboard.

The Saddle: Apex of the Crown

The saddle has a radiused (curved) top — the string breaks over the highest point of that curve. When measuring saddle projection, you measure from the apex of the saddle crown down to the flat top surface of the bridge, at the saddle slot location. Not the front face of the saddle. Not the back face. The very top.

Measure at the center of the saddle (between the 3rd and 4th strings) for the primary reading. Then spot-check at the bass and treble ends — if your saddle has been shaped for compensation, the height may vary by 1/64″ to 1/32″0.4 to 0.8 mm from center to edge, which is normal and expected.

The Bridge: Flat Top Surface at the Saddle Slot

When measuring bridge height, saddle projection, or fall-away at the bridge, you reference the flat top surface of the bridge — specifically at the saddle slot location, not at the front edge, not at the pin holes, and not on the curved belly of the bridge wings. On a Martin-style belly bridge, the wings curve down slightly at the edges, so a measurement taken at the wing edge will be different from one taken at the flat area near the saddle slot.

When measuring the total fall-away (straightedge to top surface), the measurement goes from the bottom of the straightedge to the guitar top surface (not the bridge top) at the point directly below where the saddle slot will be. The bridge height is a separate measurement that you add to your calculation.

Action: Crown to String Bottom

String action at the 12th fret is measured from the top of the 12th fret crown to the bottom of the string. Not the top of the string. Not the fretboard wood. Always measure directly over the fret, and measure the bass and treble E strings independently — they should have different action heights for a proper bluegrass setup.

The Most Common Mistake

Measuring from the fretboard wood surface instead of the fret crown. This throws off every downstream number by approximately 0.040″1 mm — which doesn't sound like much, but it's the difference between "nice saddle projection" and "the saddle is buried." Always reference the highest point of the fret wire, and always reference the highest point of the saddle.

Quick Reference Card

Straightedge → rests on fret crowns along fretboard centerline.
Fall-away → bottom of straightedge to guitar top surface at saddle line.
Saddle projectionsaddle crown apex to bridge flat top at saddle slot.
Bridge heightbridge flat top (at saddle slot) to guitar top surface.
Actionfret crown apex at 12th to bottom of string, each E string separately.

Technique 01 — The Gold Standard

Straightedge Projection Method

Lay a long straightedge on the frets, project to the bridge, and measure the fall-away.

Bolt the neck on dry. Lay a precision straightedge (at least 24″610 mm long) on the fret crowns, centered on the fretboard, extending over the body toward the bridge location. The straightedge should contact the frets from roughly the 1st fret all the way to the last fret and then project into free space over the body.

At the bridge location, measure the vertical gap between the bottom of the straightedge and the guitar top. This is your fall-away. For a standard Martin-height bridge (3/8″9.53 mm blank) and ideal saddle projection, you want a fall-away of approximately 7/32″ to 5/16″5.56 to 7.94 mm at the saddle centerline.

GUITAR TOP PLANE STRAIGHTEDGE ON FRET CROWNS (ANGLE EXAGGERATED FOR CLARITY) BRIDGE FALL-AWAY 7/32″ – 5/16″ | 5.6 – 7.9 mm CONTACT POINTS ON FRET CROWNS JOINT MEASURE THIS GAP WITH FEELER GAUGE OR RULER
Fig. 1 — Straightedge projection: side view with fall-away measurement

Advantages

  • Most direct reading of neck geometry — you see the actual result
  • No math required; just measure the gap
  • Works at any stage of assembly
  • Bolt-on allows instant iteration: shim, re-check, repeat

Drawbacks

  • Requires a truly straight straightedge — any bow gives a false reading
  • Top deflection under straightedge weight can skew results
  • Difficult without an extra pair of hands to hold things steady
Stumbling Block

Using a bent straightedge. Even a slight bow of 0.010″0.25 mm over 24″610 mm will corrupt your reading. Verify your straightedge against a known flat surface (granite plate or plate glass) before trusting it. Also: rest the straightedge on the frets, not the fretboard wood — the fret height matters.

Foolproofing

Use a machinist's straightedge or a precision aluminum extrusion you've verified. Place it on the outer frets (treble and bass side) independently to check for neck twist. If the fall-away differs side to side by more than 1/64″0.4 mm, you have a twist problem to address before worrying about angle.

Technique 02

Geometric Calculation Method

Work backward from your target action and saddle projection to derive the exact angle needed.

This is the engineer's approach. You know the action you want at the 12th fret, the bridge height, the saddle slot depth, and the scale length. From those, you can calculate the exact neck angle required.

The Formula

The fall-away at the bridge equals: (action at 12th fret × 2) − fret height + desired saddle projection − bridge top height above the guitar top. In practice, for a standard Martin D-28 build targeting bluegrass action:

VariableImperialMetric
Action at 12th, bass7/64″2.78 mm
× 2 (doubled to saddle)7/32″5.56 mm
Fret height (medium)−0.040″−1.02 mm
Desired saddle projection+5/16″+7.94 mm
Bridge blank height−3/8″−9.53 mm
≈ Required fall-away≈ 0.178″≈ 4.52 mm

Then convert fall-away to angle: angle = arctan(fall-away ÷ distance from last fret to saddle). With a fall-away of roughly 3/16″4.76 mm over about 6″152 mm from the 20th fret to the saddle, that gives you approximately 1.8°.

GEOMETRY: ANGLE = ARCTAN( FALL-AWAY ÷ DISTANCE ) θ DISTANCE: LAST FRET → SADDLE ≈ 6″ | 152 mm (from 20th fret) FALL- AWAY STRAIGHTEDGE LINE (HYPOTENUSE) θ = arctan( 0.178″ ÷ 6.0″ ) ≈ 1.7°
Fig. 2 — Trigonometric derivation of neck angle from fall-away and distance

Advantages

  • Lets you design the setup before building — no trial and error
  • Accounts for all variables: action, fret height, bridge height, saddle projection
  • Repeatable for future builds with a spreadsheet

Drawbacks

  • Only as accurate as your input numbers — measure everything carefully
  • Doesn't account for top deflection under string tension
  • Can give a false sense of precision; reality has tolerances
Foolproofing

Run the calculation, then verify physically with the straightedge method. The calculation tells you what to aim for; the straightedge confirms you hit it. Always include ~1/64″~0.4 mm extra fall-away to account for top deflection under string tension.

Technique 03

Digital Angle Gauge on Fretboard

A direct angular reading — fast and repeatable, if calibrated properly.

Place a digital angle gauge (like a Wixey or iGaging) on the fret crowns with the neck bolted on. Zero the gauge on the guitar's top surface first, then move it to the fretboard. The reading gives you the neck angle directly in degrees.

Target: 1.0° to 2.0° of back-pitch. For a bluegrass setup with a bit more saddle projection, aim for the upper end — around 1.5° to 1.8°.

TOP SURFACE (REFERENCE: 0.0°) FRETBOARD 0.0° STEP 1: ZERO ON TOP LOWER BOUT, FLAT AREA 1.7° STEP 2: READ ON FRETS MOVE GAUGE → D-28 BLUEGRASS TARGET 1.5° — 1.8° Martin nominal ≈ 1.5° ⚠ CALIBRATION CHECK Verify gauge against a known angle before trusting it. Cheap gauges drift ±0.3° or more. RECOMMENDED GAUGES Wixey WR300 (±0.1° accuracy) iGaging 35-2268 (compact, ±0.1°)
Fig. 3 — Digital angle gauge workflow: zero on top, read on frets, verify against target

Advantages

  • Fast — takes seconds once set up
  • Direct angular reading, no conversion math
  • Excellent for iterating with shims on a bolt-on
  • Resolution to 0.1° on most digital gauges

Drawbacks

  • Must zero on a flat part of the top — bracing bumps can fool it
  • Gauge must sit on fret crowns, not between them
  • Cheap gauges drift; calibrate against a known angle first
  • Doesn't tell you about fall-away directly — just the angle
Stumbling Block

Zeroing on a non-flat reference. The top near the soundhole or bracing can be slightly domed. Zero the gauge on the flattest area of the top — the lower bout between the bridge and the tail is usually best. Also: if your fretboard has relief (bow), the gauge reading will change depending on where you place it. Use a section of fretboard you know is straight, or reference off the straightedge itself.

Technique 04 — The Reality Check

Dry-Fit String Test

String it up with the bridge clamped in place. Measure real action. Adjust. Repeat.

This is the ultimate real-world verification and where your bolt-on neck truly shines. Bolt the neck on. Clamp (or double-stick tape) the bridge in its marked position. Install a set of strings. Tune to pitch. Now measure the actual string action at the 12th fret and the saddle projection above the bridge.

If the action is too high, the neck angle is too great (too much back-pitch) — reduce the angle with a thinner heel shim or slight pocket adjustment. If the action is too low or the saddle is buried, increase the angle. On a bolt-on, this is a 10-minute adjustment cycle.

FULL DRY ASSEMBLY — STRINGS AT PITCH BRIDGE (CLAMPED) STRING UNDER TENSION 12th FRET ACTION: 3/32″ | 2.38 mm TOP OF FRET TO BOTTOM OF STRING PROJ: 5/16″ | 7.94 mm SADDLE ABOVE BRIDGE TOP ITERATE: SHIM → STRING → MEASURE → ADJUST → REPEAT ACTION TOO LOW? ↑ INCREASE ANGLE ACTION TOO HIGH? ↓ DECREASE ANGLE
Fig. 4 — Dry-fit string test with action and saddle projection checks

Advantages

  • Measures the actual result under real string tension — no theory, just reality
  • Catches top deflection, bridge compression, and nut slot depth all at once
  • Bolt-on makes this a quick, repeatable cycle
  • Also verifies bridge placement and intonation simultaneously

Drawbacks

  • Requires a temporary bridge installation — fiddly clamping
  • Stringing and tuning takes time per iteration
  • Bridge may shift under string tension if not secured well
Foolproofing

Use strong double-sided carpet tape under the bridge for the dry fit — it holds surprisingly well under string tension for a test. Mark the bridge position on painter's tape so it can be repositioned identically. Run at least two test cycles: one to get close, and a second to confirm after fine-tuning the shim.

Technique 05 — Bolt-On Exclusive

Precision Shim Tuning

The micro-adjustment technique that only bolt-on builders get to use.

Once your target angle is known, achieve it with shims in the neck pocket. A tapered hardwood shim (maple works well) placed at the bottom of the pocket tilts the heel, changing the angle. The shim taper across the pocket depth directly controls the angular change.

For a pocket depth of roughly 3″76 mm: a shim that tapers from 0.020″0.51 mm at the front to zero at the back changes the angle by approximately 0.4°. Scale linearly — a 0.040″1.02 mm taper gives about 0.8°.

NECK POCKET CROSS-SECTION WITH TAPERED SHIM NECK POCKET (SIDE VIEW) TAPERED HARDWOOD SHIM 0.020″ 0.51 mm 0 (ZERO) NECK HEEL ← SOUNDHOLE TAIL → ANGLE CHANGE 0.020″ taper ≈ 0.4° 0.040″ taper ≈ 0.8° 0.060″ taper ≈ 1.1°
Fig. 5 — Tapered shim in neck pocket: thickness at front controls angle change
Stumbling Block

Using soft or compressible shim material. Cardboard, leather, or softwood will compress under bolt tension and change over time. Use hard maple or phenolic sheet. Sand the taper on a flat surface with adhesive sandpaper for precision. Also: the shim must cover the full width of the pocket — a narrow shim creates a pressure point that can crack the heel.

Foolproofing

Make several shims in advance with tapers of 0.010″, 0.020″, 0.030″,0.25, 0.51, 0.76 mm and 0.040″1.02 mm. Label them. You can then stack or swap to dial in the exact angle. A caliper verification of the taper at both ends ensures accuracy.

Technique 06

Laser Line Projection

A self-leveling laser replaces the straightedge with a beam that can't flex.

Clamp a small laser line level to the fretboard so the beam projects along the fret-top plane toward the bridge location. The laser line is perfectly straight (no sag, no flex) and projects clearly onto the body. Measure where the laser line hits relative to the bridge top surface.

This is particularly useful for checking neck angle when you can't easily rest a 24″ straightedge — for instance, when the body is in a cradle or fixture.

LASER LINE PROJECTION — SIDE VIEW TOP SURFACE LASER MODULE CLAMPED TO FRETS LASER BEAM — ZERO FLEX, INFINITE STRAIGHT BEAM CONTACT POINT MEASURE BEAM → BRIDGE TOP VS. STRAIGHTEDGE: No sag over long spans, but laser line has ~1mm thickness = less precision BEST USE: Guitar in a cradle or body fixture where a physical straightedge won't reach
Fig. 6 — Laser line projection replaces the straightedge with an infinitely straight beam

Advantages

  • No straightedge flex — laser is perfectly straight over any distance
  • Visible line on the body for easy measurement
  • Works well in a fixture or jig where straightedges are awkward

Drawbacks

  • Laser line has thickness (~1 mm) which limits precision
  • Difficult in bright ambient light
  • Must align laser precisely to the fret-crown plane — not trivial
  • Overkill for most one-off builds
Technique 07 — The Master Builder's Tool

Story Stick Reference

A dedicated measuring stick that captures and transfers the complete geometry from a known-good guitar. Once made, it's a permanent, shop-ready reference for every future build.

The story stick is one of the oldest tools in woodworking — cabinet makers, boatbuilders, and timber framers have used them for centuries. The principle is dead simple: instead of relying on numbers and measurements (which can be mis-read, mis-written, or mis-converted), you capture the actual physical relationships between reference points on a known-good instrument, then transfer those relationships directly to the new build.

If you have access to a Martin D-28 (or any well-playing dreadnought with correct geometry and action), you can build a story stick that captures the relationship between the nut, 12th fret, body joint, bridge top, and saddle crown — including the critical vertical offsets that define neck angle. When building, lay the story stick on your guitar and compare. If all the vertical references match within 1/64″0.4 mm, the angle is correct.

What to Capture

A proper guitar story stick records two categories of data: horizontal positions (where things are along the length) and vertical offsets (how high or low things sit relative to a reference plane). The vertical offsets are what capture neck angle indirectly — if you match them, the angle is automatically correct.

STORY STICK LAYOUT — WHAT TO CAPTURE FROM REFERENCE GUITAR STORY STICK (1″ × 1/4″ ALUMINUM BAR STOCK, 28″+ LONG) A: NUT B: 12th FRET C: JOINT D: BRIDGE E: SADDLE F: CHECK 12.700″ | 322.58 mm 25.400″ | 645.16 mm (SCALE LENGTH) CHECK LENGTH: VERIFY WITH STEEL RULE EACH TIME VERTICAL OFFSETS — THE DATA THAT CAPTURES NECK ANGLE Measured from guitar top plane (with neck bolted on, no strings) A: NUT TOP Fretboard surface at nut above top plane ≈ 5/16″ | 7.94 mm ↑ B: 12th FRET TOP Fret crown height above top plane ≈ 3/16″ | 4.76 mm ↑ D: BRIDGE TOP Bridge top surface above top plane ≈ 3/8″ | 9.53 mm ↑ E: SADDLE CROWN Top of saddle above top plane ≈ 11/16″ | 17.46 mm ↑
Fig. 7A — Story stick layout showing horizontal positions and vertical offset data points

How to Build the Story Stick

Use 1″ × 1/4″25 × 6 mm aluminum flat bar, at least 28″711 mm long. Aluminum is dimensionally stable — it won't expand, shrink, or warp with humidity changes the way wood does. This matters when your tolerances are in sixty-fourths.

Set your reference guitar on a dead-flat surface (granite plate or verified flat workbench). Bolt the neck on tight. Lay the aluminum bar along the guitar's centerline, resting on the fret tops at the neck and extending over the body. At each reference point, use a sharp scriber (not a pencil, not a Sharpie — a machinist's scriber) to mark vertical lines on the stick. Then, at each reference point, measure the vertical distance from the guitar top plane to the relevant surface (fret crown, bridge top, saddle crown) using a depth micrometer or small steel rule, and scribe that dimension on the stick next to the vertical mark.

STORY STICK CONSTRUCTION — STEP BY STEP STEP 1: REFERENCE GUITAR Place reference D-28 on flat surface, neck bolted tight GRANITE PLATE OR VERIFIED FLAT BENCH STEP 2: SCRIBE POSITIONS Use machinist's scriber to mark each reference point on aluminum bar SCRIBE LINES — NOT PENCIL, NOT MARKER STEP 3: RECORD OFFSETS At each mark, measure vertical offset from top plane with depth mic or small steel rule ENGRAVE VALUES NEXT TO EACH MARK MATERIALS & TOOLS NEEDED • 1″ × 1/4″ × 28″ 6061 aluminum flat bar • Machinist's scriber (carbide-tipped preferred) • Depth micrometer OR small steel rule with 1/64″ graduations • Granite surface plate or verified flat surface • Electric engraver (for labeling reference points and values permanently)
Fig. 7B — Story stick construction sequence and materials

Reference Instruments to Use

The best story stick comes from the best reference. In rough order of preference:

Reference SourceWhy It WorksWatch Out For
Factory Martin D-28 (2000s or newer) Definitive geometry for this style. CNC-cut neck joints are extremely consistent. Pre-1970 Martins had different bridge heights and neck angles. Use a modern one.
Martin HD-28 or D-18 Same scale, same body depth, same neck angle spec. Interchangeable geometry. HD-28 has scalloped bracing — top may deflect slightly differently, but the geometry is the same at rest.
Collings D2H Built to Martin specs but with even tighter tolerances. Excellent reference. Collings uses slightly different bridge dimensions — measure carefully.
Any well-playing 25.4″ scale dreadnought If the action is correct and the saddle projection is right, the geometry is right. Verify the scale length is actually 25.400″ first. Some dreadnoughts use 25.5″ or 25.34″.
Published Martin spec sheets Can build a "virtual" story stick from published dimensions if no reference guitar is available. Published specs are nominal — real guitars have tolerances. A physical reference is always better.

Using the Story Stick on Your Build

With the neck bolted onto your new guitar (dry fit, no glue), lay the story stick along the centerline. Align the nut mark (point A) with the nut position. Now check every other reference point:

USING THE STORY STICK — COMPARISON CHECK STORY STICK LAID ON NEW BUILD 12th FRET ✓ HEIGHT MATCHES BRIDGE ✗ 0.02″ LOW → ADD SHIM ALL OFFSETS MATCH WITHIN 1/64″? ✓ Neck angle is correct. Proceed to bridge glue-up. OFFSETS DON'T MATCH? Adjust shim thickness & recheck. The stick tells you which direction.
Fig. 7C — Using the story stick: compare vertical offsets at each reference point

Advantages

  • Captures real-world geometry from a proven instrument — not theory, not spec sheets
  • Simple, no electronics, no calibration drift, no batteries
  • Includes all vertical relationships, not just the angle — captures the whole system at once
  • Permanent reference — use for every future D-28 build, forever
  • Self-verifying: the check-length mark confirms the stick hasn't been damaged
  • Eliminates unit conversion errors — you're comparing physical marks, not numbers

Drawbacks

  • Requires access to a well-set-up reference guitar — not everyone has one
  • Only valid for the same body depth, bridge height, and scale length — a D-28 stick won't work for an OM
  • Wooden sticks can warp with humidity; aluminum solves this but must be protected from bending
  • Doesn't capture top deflection under string tension (a static measurement)
Stumbling Block

Using a wooden story stick. Wood moves. A story stick made from spruce, mahogany, or even hardwood like maple will change dimensions with seasonal humidity swings. Over six months, a 28″711 mm spruce stick can change length by 1/32″ or more0.8 mm+. That destroys your reference. Always use aluminum or steel.

Foolproofing

Engrave (don't just scribe) the reference values permanently into the aluminum with an electric engraver. Include the date, the reference guitar model and serial number, and the string gauge that was on it. Store the stick in a rigid tube or channel to prevent accidental bending. Before each use, verify the check-length mark against a steel rule — if it's off, the stick has been bent and needs to be re-made.

No Reference Guitar Available?

If you can't access a factory Martin, you can build a "calculated story stick" from published Martin specifications and the dimensions in this guide. It won't be as reliable as one captured from a real instrument, but it's better than nothing. Use the key dimensions from the reference table in the Fundamentals section. Even better: visit a guitar shop and ask to spend 15 minutes measuring a D-28 on the wall. Most shops are happy to help a fellow builder.

Technique 08

Saddle-First Reverse Design

Start with the saddle projection you want and work backward to the required angle.

This flips the typical workflow. You decide on the ideal saddle projection for your bluegrass tone — typically 5/16″7.94 mm for maximum break angle and volume. Then you determine what fall-away produces that projection given your bridge height. Then you cut the neck angle to produce that fall-away.

The logic chain: desired saddle projection → required fall-away → required neck angle → shim or pocket depth.

SADDLE PROJ. 5/16″ 7.94 mm FALL-AWAY ≈ 1/4″ 6.35 mm NECK ANGLE ≈ 1.7° SHIM TAPER 0.040″ 1.02 mm WORK BACKWARD FROM YOUR TONAL GOAL
Fig. 7 — Reverse-design workflow: saddle projection drives the entire geometry

Advantages

  • Puts the tonal goal (saddle projection and break angle) first
  • Every decision follows logically from the end result
  • Eliminates the "set angle then hope saddle works out" problem

Drawbacks

  • Requires accurate knowledge of bridge height, slot depth, and top deflection
  • Less intuitive for builders who think in angles rather than projections
Priority

Technique Ranking

Ranked for a one-off D-28 bolt-on bluegrass build.

1

Straightedge Projection Start Here

Most direct and universally trusted. Gives you the fall-away number that everything else depends on.

2

Dry-Fit String Test Reality Check

The ultimate proof. Measures actual action under real tension. Bolt-on makes this painless to iterate.

3

Precision Shim Tuning Adjustment Tool

The mechanism by which you achieve the angle. Pre-make a set of tapered shims for rapid iteration.

4

Geometric Calculation Design Phase

Run the numbers first so you know what you're aiming for. Validates your straightedge reading.

5

Digital Angle Gauge Quick Check

Fast confirmation between shim adjustments. Great companion to the straightedge method.

6

Saddle-First Reverse Design Advanced

Sophisticated planning approach. Best for builders who know exactly what tonal character they want.

7

Story Stick Reference If Available

Excellent if you have a reference instrument. Captures the whole geometry in one physical tool.

8

Laser Line Projection Optional

Solves the straightedge flex problem but adds complexity. Best in a dedicated workshop jig.

The Recommended Workflow

Putting It All Together

For your D-28 bluegrass build with a bolt-on neck, here's the complete sequence:

COMPLETE NECK ANGLE WORKFLOW — BOLT-ON D-28 ① CALCULATE Target fall-away from action + saddle goals ② STRAIGHTEDGE Set initial angle with shim in pocket ③ DIGITAL GAUGE Confirm angle 1.5° – 1.8° target ④ CLOSE? ±0.2° YES ↓ ADJUST SHIM → ⑤ DRY-FIT STRING TEST Check real action at 12th Check saddle projection ⑥ COMMIT Glue bridge, final setup ACCEPTABLE TARGETS (BLUEGRASS D-28) Neck angle: 1.5° – 1.8° Fall-away: 7/32″–5/16″ | 5.6–7.9 mm Saddle proj: 3/16″–5/16″ | 4.8–7.9 mm Action @12th: 3/32″–1/8″ | 2.4–3.2 mm Break angle: 12°–16°
Fig. 8 — Complete neck angle workflow with feedback loop
The Bolt-On Builder's Creed

You have an advantage that Martin's dovetail jig operators would envy: infinite adjustability. Don't commit until you've dry-fit with strings at pitch and verified both action and saddle projection. The extra hour of testing saves a lifetime of regret. For a bluegrass D-28, that extra bit of saddle height translates directly into volume, projection, and that cannon-like bass you're after.

Companion Guide

This guide pairs with the Bridge Placement Guide for a complete D-28 build reference. Set your bridge position first (using the 12th fret doubling method), then dial in neck angle using this guide.